Detailed Information Related to Essential Features of Factory Conveyor Systems
A factory manufacturing consumer goods or any industrial product like chemical or pharmaceutical needs material handling. The conveyor is most common material handling equipment. Conveyers are basically mechanical devices or assemblies used for the movement of things with minimal effort. They usually consist of frames that support rollers, wheels, or belts and may be motor powered or manual devices.
Factory means production which needs multiple operations of machinery. Factory conveyor system serves the purpose of movement of the product from one unit to successive unit and ultimately conveys the finished product at the factory outlet.
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| Factory Conveyor Systems |
Role of a conveyer system in the industry
Factory conveyor system is the backbone of the company. Failure of a conveyor affects the production. A conveyor system is designed, manufactured and installed to meet the specific requirement of the factory production line. There is a different category of a conveyor which is applicable to different duty conditions. It is also important that the conveyor must be accommodated within the factory space available. The conveyor has to perform effectively matching with the running control philosophy. It should fit within the factory space without obstructing the movement of man and material.
Modular Factory conveyor systems and its advantage
Installation of a conveyor in a new factory which is under construction is easier than that which is already running. Installing a conveyor in a factory which is running in full swing is difficult as it is to be retrofitted without with minimum shut down time to avoid major production loss. In such cases, modular conveyor system complete with automation is most appropriate. Modular conveyor system with compact disc bend complete with tight chain and beam profile provide flexibility and reliability in handling a range of products.
This material handling equipment offers gentle and controlled handling duty of complex, irregular or fragile items. A product can be accurately positioned in the Factory automated process line.
Benefits of a conveyor system
It plays the main role in an automated factory environment and is commonly used in many industries including automobile, agricultural, computer, electronic, food processing, bottling, canning, packaging, and distribution. Although it is considered as a complete conveyor system it is in real case a part of overall factory production line. The conveyor is the supply system of your factory and may be considered labor saving system. This permits the company to move a large volume of goods resulting in an increase in factory output with negligible labour cost.
Selection of conveyor system
Selection of a conveyor depends upon factory layout. It also requires detailed engineering for selection of capacity, and size of the conveyor. The type of conveyor system is quite lengthy as stated below:
- Roller conveyor
- Belt conveyor
- Bucket elevator
- Slat conveyor
- Steep angle conveyor
- Side grip inverter
- Table rotary cage
- Double inverter cage
- Shuttle conveyor
- Stacker conveyor
- Tripper conveyor and many more
- Screw conveyor
Design of conveyor
A conveyor design requires a lot of information about the material to be conveyed. The most important is the physical and chemical character. Some of the common information asked by the conveyor manufacturer are:
- Physical characteristics
- Type of material: lumpy or powdery
- Bulk density and specific gravity
- Angle of repose
- Crushing and Grinding index
- Sieve and chemical analysis
- Moisture content
- Temperature
- Toxicity
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| Factory Conveyor Systems |
Mechanical design
- Feed level and discharge level
- Building design and floor details
- Requirements of stairs and ladders
- Previous and succeeding equipment description
From above statement, it can be concluded that that selection of factory conveyor system is a tricky job and involves a lot of thinking and design calculation.
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